Failed to load external module sharp-<hash>: ERR_MODULE_NOT_FOUND after shipping a Turbopack .next build to a server
⨯ Error: Failed to load external module sharp-b2c7210515aeb6cc: Error [ERR_MODULE_NOT_FOUND]: Cannot find package 'sharp-b2c7210515aeb6cc' imported from /srv/app/.next/server/chunks/[turbopack]_runtime.js
After unpacking .next on the server:
cd /srv/app
ls .next/node_modules # find sharp-<hash>
ln -sfn ../../node_modules/sharp .next/node_modules/sharp-<hash>
pm2 restart app # required: the failed import is cached in-process
Ship with COPYFILE_DISABLE=1 tar czf - ... to avoid AppleDouble ._* files, and anchor excludes so only the top-level node_modules is skipped.
Symptom
A Next.js 16 app built with Turbopack on one machine (macOS) and shipped as a .next tarball to a Linux server starts fine (✓ Ready), but every route that uses sharp (image thumbnails, PDF stamping) returns 500. The pm2 error log shows:
⨯ Error: Failed to load external module sharp-<hash>: Error [ERR_MODULE_NOT_FOUND]: Cannot find package 'sharp-<hash>' imported from .../.next/server/chunks/[turbopack]_runtime.js
Cause
Turbopack externalizes sharp under an alias sharp-<hash> and resolves it through a symlink .next/node_modules/sharp-<hash>. The build writes that symlink relative to the build machine's repo folder name (e.g. ../../../my-repo-folder/node_modules/sharp). On the server the app lives in a differently named directory, so the link dangles. The same breakage happens when:
bsdtar/tar --exclude './node_modules'(unanchored) also drops.next/node_modules;cp -c -R .next(APFS clone) copies the relative link into a scratch dir where it no longer resolves;- building from a different worktree changes the hash.
Verify
curl -o /dev/null -w '%{http_code}' an image route and a PDF route that use sharp; both returned 200 after relinking + restart. The fix was applied repeatedly across several deployments of the same codebase.
Notes
Relinking without restarting is not enough — the process keeps the cached failed module resolution.
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